Ford Motor Co. is recalling 273,789 SUVs in the United States due to a defect that could cause drivers to lose braking ability—a risk that could dramatically increase stopping distances and the potential for crashes. The National Highway Traffic Safety Administration (NHTSA) announced the action on May 9, following Ford’s identification of the issue in its 2022–2024 Ford Expedition and Lincoln Navigator models.

What’s Behind the Recall?

According to NHTSA, the problem stems from the front brake lines, which may rub against the engine air cleaner outlet pipe. This contact can cause a brake line leak, potentially reducing braking performance. The defect is believed to originate from a misaligned bend in the brake line during engine installation, a problem that may affect about 1 percent of recalled vehicles.

Which Vehicles Are Affected?

The recall covers:

  • 2022–2024 Ford Expedition SUVs.
  • 2022–2024 Lincoln Navigator SUVs.

This action follows a similar recall in April of over 123,000 vehicles, including earlier models of the Navigator, Expedition, and F-150 pickup, for related brake system issues.

How Did Ford Discover the Issue?

Ford became aware of the defect in February after noticing an uptick in brake system warranty claims for the Lincoln Navigator. The automaker says it has not received reports of accidents or injuries linked to the defect so far.

What Should Owners Do?

Owners of affected vehicles are encouraged to bring their SUVs to a Ford or Lincoln dealer for inspection. If necessary, technicians will replace the brake line and/or the air cleaner outlet pipe at no charge. Ford has also committed to reimbursing owners who have already paid for repairs related to this issue.

Dealers received notice of the defect on May 14. Vehicle owners will be officially notified between May 26 and May 30.

Context: Other Ford Recalls Under Scrutiny

This recall comes as NHTSA investigates nearly 1.3 million F-150 trucks due to reports of unexpected gear downshifts. Ford’s recent recalls underscore ongoing scrutiny over quality and safety issues in some of the brand’s most popular vehicles.

Key Takeaways for Ford and Lincoln Owners

  • Watch for recall notifications by mail or online using your vehicle’s VIN.
  • Schedule a free inspection and repair with your local dealer if your vehicle is affected.
  • Report any signs of brake problems immediately to your dealer or Ford’s customer service line.
  • Keep records if you’ve already paid for repairs; you may be eligible for reimbursement.

Ford’s latest recall highlights the importance of prompt action when safety issues are identified, ensuring drivers and families can stay safe on the road while the automaker works to resolve defects.

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